Analysis of Quality Management System in the Textile Industry with the 5R/ 5S Method and Fish Bone Diagram

Rahmi Rismayani Deri; Iwan Satriyo Nugroho; Darwin Nahwan; Rafika Ratik S; Taufik Malik J

Rahmi Rismayani Deri Industrial Engineering/ Engineering faculty
Iwan Satriyo Nugroho Industrial Engineering/ Engineering faculty, University of Islam Nusantara,, Bandung
Darwin Nahwan Management/ Economy faculty, University of Islam Nusantara,, Bandung
Rafika Ratik S Industrial Engineering/ Engineering faculty, University of Islam Nusantara,, Bandung
Taufik Malik J Industrial Engineering/ Engineering faculty, University of Islam Nusantara,, Bandung

Keywords: Quality , 5R/ 5S , Fish Bone, and SOP.

Abstract

The textile industry is developing rapidly which results in intense competition for similar companies. CV JL is a textile manufacturing company that produces gray fabrics that have 3 quality levels, namely Grade A, B and C with Grade A being the best quality with the least amount of defects. CV.JL has experienced a decrease in the quality of production due to a decrease in the quality of production at its work stations which has resulted in decreased demand and company profits. Based on the statistical assessment and weighting of 5 workstations, Warping workstations have the lowest performance level with the highest contributor to product defects. With an assessment based on the 5R / 5S concept and the Fish Bone Diagram, analyzing the root causes of the problem, various corrections were generated which were written in the Manual, Standard Operating Procedure (SOP) and Work Instructions.